Sethula Isizukulwane Esilandelayo Sobuqotho Besakhiwo: I-Fiberglass Eqinisiwe Izigcini Zenayiloni

Emkhakheni ohlale uvela wesayensi yezinto zokwakha, ukuphishekela izinto eziqinile, ezihlala isikhathi eside, neziguquguqukayo kubalulekile. Siyaziqhenya ukwethula okusha kwethu kwakamuva: i-fiberglass eqinisiwe yokugcina inayiloni. Lo mkhiqizo we-cutting-edge uhlanganisa izici ezingavamile zenayiloni namandla angenakuqhathaniswa we-fiberglass ukuze udale into eqinile futhi eqinile kuphela, kodwa futhi efanelekile ekusetshenzisweni okuhlukahlukene.

Izakhiwo zikaMechanical Ezingenakuqhathaniswa

Enhliziyweni yezigcini zenayiloni eziqiniswe yi-fiberglass iyinhlanganisela eyingqayizivele yezinto ezithuthukisa kakhulu izakhiwo zazo zokusebenza. Ngokwengeza i-fiberglass kanye nezinto eziqinisayo ezakhiwe ngokukhethekile ku-matrix yenayiloni, sakha into eyinhlanganisela enamandla aqinile aqinile, amandla okuguquguquka kanye nokuqina kukonke.

Ucwaningo lubonisa ukuthi njengoba okuqukethwe kwe-fiber yengilazi kukhula, amandla okudonsa kanye nokuguquguquka kwezinto akhula kakhulu. Lokhu kusho ukuthi abagcini bethu bangakwazi ukumelana namandla amakhulu nezingcindezi, okubenza balungele izicelo ezifunayo. Ukusebenza kahle kufinyelelwa ngo-30% kuya ku-35% we-fiber yengilazi kanye no-8% kuya ku-12% we-toughener. Lokhu kwakhiwa okunembayo kuqinisekisa ukuthi okokusebenza kugcina ubuqotho ngaphansi kwengcindezi kuyilapho kuhlinzeka ngokuqina okuthuthukisiwe.

Thuthukisa ukuqina kanye nokunwebeka

Esinye sezici ezivelele zamakheji enayiloni aqiniswe nge-fiberglass ukuqina kwawo okuthuthukisiwe. Ukwengezwa kwama-ejenti aqinisayo kudlala indima ebalulekile ekuthuthukiseni ikhono lezinto ezibonakalayo lokumunca amandla futhi limelane nomthelela. Lokhu kubaluleke kakhulu lapho ikheji lingase libe ngaphansi kokushaqeka okungazelelwe noma imithwalo.

Nakuba amandla emishini, ukuqina, ukumelana nokushisa, ukumelana nokukhasa kanye nokumelana nokukhathala kwenayiloni eqinisiwe kuthuthukiswa kakhulu uma kuqhathaniswa nenayiloni ehlanzekile, kufanele kuqashelwe ukuthi izakhiwo ezithile (ezifana nokwelula, ukuncipha kokubumba , i-hygroscopicity kanye nokumelana nemihuzuko) zingancishiswa. Kodwa-ke, ngezinhlelo zokusebenza ezidinga ukusebenza okuphezulu nokuthembeka, lokhu kuhwebelana kuyakufanelekela.

Izinhlelo zokusebenza eziningi kuzo zonke izimboni

I-fiberglass yethu eqinisiwe yokugcina inayiloni iguquguquka futhi ilungele izimboni ezahlukahlukene. Izici zayo ezinhle kakhulu zemishini kanye nokumelana nokushisa kuyenza ifaneleke ikakhulukazi umkhakha we-aerospace, lapho izingxenye kufanele zimelane nezimo ezibucayi ngaphandle kokubeka engcupheni ukuphepha noma ukusebenza.

Embonini yezimoto, amakheji asetshenziselwa ukwakha izingxenye zepulasitiki zesakhiwo ezimelana nengcindezi, okusiza ukukhulisa amandla kanye nokuqina kwemoto. Ngaphezu kwalokho, uhla lwayo lokusebenza ludlulela ezimbonini zemishini namakhemikhali, lapho izingxenye ezithembekile neziqinile zibalulekile ekusebenzeni kahle.

Umjovo ukubumba kanye namakhono extrusion

Izibambi zethu zenayiloni eziqinisiwe ze-fiberglass kulula ukuzicubungula futhi zilungele ukubumba umjovo kanye namasu okukhipha. Lokhu kuvumelana nezimo kwenza abakhiqizi bakwazi ukwenza ngokunembile izimo eziyinkimbinkimbi nezingxenye, ukuqinisekisa ukuthi umkhiqizo wokugcina uhlangabezana nekhwalithi ephezulu kakhulu namazinga okusebenza.

Amandla okubumba nawokunweba aphinde asho ukuthi izigcinalwazi zingenziwa ngendlela oyifisayo ngokwezidingo ezithile, noma ngabe okokukhiqiza okuncane noma okukhulu. Lokhu kuzivumelanisa nezimo kuyinzuzo ebalulekile kumabhizinisi afuna ukusungula izinto ezintsha nokuhlala ngaphambi komncintiswano emakethe yokuncintisana.

Isayensi Engemuva Kwamandla

Ukusebenza kwezibambi zethu zenayiloni eziqiniswe nge-fiberglass kuncike ngokuyinhloko ezintweni ezimbalwa, okuhlanganisa amandla ebhondi, okuqukethwe, i-aspect ratio kanye nokuma kwemicu yengilazi ngaphakathi kwe-matrix yenayiloni. Ithimba lethu lochwepheshe lilungiselela ngokucophelela le mingcele ukuze liqinisekise izakhiwo ezingcono kakhulu zemishini zomkhiqizo wokugcina.

Amandla esibopho phakathi kwe-fiberglass ne-nayiloni resin abalulekile ukuze kuzuzwe izici zokusebenza ezifiselekayo. Ngokulawula ngokucophelela inqubo yokukhiqiza, siqinisekisa ukuthi imicu isatshalaliswa ngokulinganayo futhi iqondiswe, sikhulise umnikelo wayo emandleni wezinto ezibonakalayo nokuqina.

Okusimeme nobufakazi besikhathi esizayo

Njengoba izimboni zigxila kakhulu ekusimameni, izigcina-nayiloni eziqinisiwe ze-fiberglass ziklanywa kucatshangelwa imvelo. Ukusebenzisa inayiloni eqinisiwe akugcini nje ngokuthuthukisa ukusebenza kodwa futhi kusiza ukwehlisa isisindo sonke sengxenye, ngaleyo ndlela kuthuthukiswe ukusebenza kahle kwamandla ezinhlelweni ezifana nezimoto kanye ne-aerospace.

Ngaphezu kwalokho, sizibophezele ekusunguleni izinto ezintsha, okusho ukuthi sihlala sihlola izindlela zokwenza imikhiqizo yethu isimeme. Ngokutshala imali ocwaningweni nasekuthuthukisweni, sihlose ukwakha izinto ezingagcini nje ngokuhlangabezana nezidingo zanamuhla kodwa ezihambisana nezimiso zomnotho eziyindilinga.

Inkampani yethu ingahlinzeka ngezinhlobonhlobo zamabhorelo okugcina inayiloni aqiniswe ngengilazi, kunesidingo, sicela usithinte.